THAI FUJI PLASTICS CO., LTD
MANUFACTURING PROCESS
Integrated production system offers high quality,
excellent designs and flexible delivery and costs.
One of our biggest strengths is our integrated production system.
The system starts with a specification review and a technical proposal (planning) for the customer.
It also includes mold design, mold manufacturing, injection molding, decorating, assembly, processing and quality inspection.
This system provides high quality manufacturing and decoration as well as flexibility for delivery and costs.
01
Planning
Plan with customers in different perspectives.
After receiving information and inquiries from customers, we use references (for quotation) to carry out specification checks from various perspectives including material, strength, configuration, delivery and cost.
Then, we will make a technical proposal to customers in each department to propose ideas to ensure cost efficiency, and the configurations is of good quality and best value. Cost management to the level that consumers demand is attainable with the production of items that our factory produces on a regular basis.
Thai Fuji Plastics has a new design method to provide to clients as another solution based on their demands.
We focus on “planning” that brings more added value to customers and strive to create new jobs to enhance customer satisfaction and continuous improvement.
Mold Design & Manufacturing
02
A procedure that has a significant influence on quality, with a constant focus on the completed result.
The quality of plastic products is determined by the quality of the mold.
Our knowledge is combined with process design and concentrate on the product’s final assembly, as the control of the workpiece’s quality is required in every operation. As a result, mold design is an upstream procedure in producing the most efficient work.
We use our in-house production resources and special external manufacturers to make molds. We also use the latest CAD/CAM systems and high-performance machines to improve our in-house production.
03
Mold Injection
Injection molding is the basis of the manufacturing process that produces precisely molded plastic parts. We bring new technology and methods to use. and use state-of-the-art production automation.
We have various forming technologies such as film insert, double-shot, weldless molding and the use of modern molding machines.
By using state-of-the-art molding machines, we are therefore able to produce precision plastic parts. Both strong and complex shapes can be used with the mold that we designed in the first step.
99% of products manufactured in the company are mold injected in-house. Injection molding is the initial desiccation process before it is sent to the next process.
Every pieces is inspected during the production and the final stage of process. This will ensure that every piece of work is of good quality as specified by the customer.
Decoration
04
Emphasis on aesthetics and meets advanced technical and aesthetic requirements.
This process provides aesthetic finishing technology and supports high quality design quality requirements for automotive parts. This process is a key point of difference from other companies. We are constantly pushing for new decoration technologies.
Our strengths include coating technologies such as Piano Black, high-precision laser erosion technology. and printing technology resulting in clear text and markings.
The sign for the automobile radio control panel is decorated with colors and patterns. In addition to the aesthetics, the driver’s behaviors must be considered. Drivers may need to move their gaze away from the road in order to adjust or regulate the radio. To prevent any vehicle accidents, both the manufacturer and the consumer place a high value on aesthetics and usefulness.
This is a process that enhances the color and automobile luxury. Science and art are blended and featured in the product, making it simple to use.
05
Assembly & Processing
Hand-finish complicated goods with the finishing details with great care.
Automotive components such as car audio and navigation systems is made of a large number of parts with complex shapes. In order to complete the final product, various parts will be assembled by hand.
The weakness of manual assembly is human error, such as forgetting to assemble, over-assembling, or mis-assembling. Therefore, we have to use anti-forgotten system known as POKAYOKE SYSTEM to prevent any problems that can arise in important or invisible points. This system is easy to apply and this standard is accepted widely in the automotive industry.
In addition, we also have a workpiece inspection machine that checks the quality of the composite image analysis with AI, ensuring that the customer is assured of quality products and exactly as desired.
Quality Inspection
06
Combine state-of-the-art equipment with visual and tactile inspection.
Quality assurance is one of the most challenging tasks as a manufacturer. Our systems are not only equipped with state-of-the-art machinery. But there are also other visual and sensory examinations. This ensures that the system guarantees perfect quality at every step.
The latest inspection and measuring devices are also used to measure color and gloss. We also consider very important inspection processes by means of visual, audible and tactile inspections on switch parts.
We incorporate inspection processes at every level of production to prevent waste and mistakes in the following phase, which has a significant impact on production productivity.
The Quality System We adhere to ISO9001 & IATF16949 standards, as well as customer specifications in the products we manufactured. We can trace back (traceability) at every step until the procurement process including statistical information We store 10 years of customer data to certify the quality if any event occurs.
07
Shipment
Delivery of products to customers
When a product is manufactured, it is subjected to strict quality control. It will be packaged and kept in a large storage space in a warehouse where the temperature is kept at a comfortable level.
It is critical to deliver on time. Early delivery or delivery after the deadline has a negative impact on both us and our customers. As a result, we concentrate on delivering at the right location, at the right time, and ensure the correct quantity.
"LOVE, HARMONY and TRUST" is the hearts and minds of Fuji Bakelite's and Thai Fuji Plastics’
"LOVE, HARMONY and TRUST" is the hearts and minds of Fuji Bakelite's and Thai Fuji Plastics’
